orbital welding carriage design guide

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A Beginner& 39 s Guide to the Fundamentals of Orbital Welding

A Beginner& 39 s Guide to the Fundamentals of Orbital Welding

9 Adjustable guide arm 10 Limit switch 7 different guide types are dedicated to various welding applications and positions include a number of fixing grooves for your convenience enable simpler easier and more consistent adjustment of how guide arms stick out secure proper tilting of the carriage into a direction of its movement1 Orbital welding device for mobile use for joining a first pipe end 1 and a second pipe end 2 along a circumferential joint 3 by means of at least one weld seam 4 in particular for producing a pipeline 5 to be laid on land comprising at least a guide ring 6 which can be oriented relative to the first pipe end 1 and the circumferential joint 3 an orbital carriage 7 Standard enclosed orbital weld heads are practical in welding tube sizes from 1/16 inch to 6 inches mm with wall thickness& 39 of up to inches Larger diameters and wall thickness& 39 can be accommodated with open style weld head Orbital welding can provide reliable welding of reproducible quality using wide ranging techniques and differing types of technique This can be performed to a high standard even when using unusual materials thick walls small tube diameters and even within a difficult working environment WELDING AND CUTTING AUTOMATION TRACKLESS WELDING CARRIAGE MOGGY® Ideal for automatic horizontal fillet lap or butt welding applications Control allows for continuous or stitch welding operations Dual gun holder assemblies make automated simultaneous welding effecient MOGGY® wheels can be inverted to allow carriage to operate on v groove track The MOGGY® can be equipped with a variety of Factors to Consider An automatic orbital GTA gas tungsten arc weld can be repeated if the correct variables are established Since consistency is important especially in certain industrial applications a skilled operator must keep tabs on all the tubes or pipes that have undergone the orbital welding process to ensure all finished welds are consistent MEHTA SANGHVI & COMPANY & 39 Technical Solution Provider Since 50 years in the field of Welding Cutting and Beveling& 39 I Mr Keyur Sanghvi proudly Introduce my Company " Mehta Sanghvi & Company" Established in the year As we are the global service provider for world class technology in the field of cutting & welding equipments How to Define Orbital Welding Acceptance Criteria The needs of a project are what define an acceptable weld and those needs in turn are defined by the end user with guidance from various resources codes standards and government regulations Depending on the industry and region many standards and regulations may apply to a project The charring is carbon deposits which can conduct electricity and short circuit the flow of current from the tungsten Weld heads contain a system of precision planetary gears that can wear out over time Proper cleaning and maintenance is required Successful orbital welding is also dependent upon using high quality tubing material

WOA1 Orbital welding device for pipeline

WOA1 Orbital welding device for pipeline

Aug 11 These Welding carriage are used for Automatic Welding of Fillet Butt Joints in different Welding Position GMAW/FCAW process is normally used along with these kind of carriage These carriage uses permanent magnet to hold on to the Job and can be used in different Welding position depending on the Tractor Force of the magnet used […]6 Orbital Welding System—Quick Reference Guide Series 5 For Fitting Side Plates 1 and 2 Side plates shown on page 9 These collets eliminate the need to change fixture blocks/ side plates depending on welding configuration Fractional Nominal Tube Size in Collet Half Ordering Number 1/8 CWS 20UCI 02 1/4 CWS 20UCI 04 3/8 CWS 20UCI 06Jun 04 Typically used for orbital TIG welding with or without filler wire Carriage type Open Welding Head Diameters from mm outer onwards Orbits around tubes/pipes on designated rails with or without filler wire Tube to tube sheet Welding Heads Enclosed Orbital Tube to tubesheet Welding Heads without filler wire Diameters – 33 PIPE KAT® ORBITAL WELDER CARRIAGE DIMENSIONS 14” PIPE OUTSIDE DIAMETER AND UP 10 Lb Spool The Pipe Kat orbital welder uses a new track design which utilizes a quick release track attachment to greatly decrease setup time and improve the stability of the carriage during welding Modular design for orbital TIG Cold Wire and Hot Wire welding Perfectly adapted to tube and pipe welding of medium sized and heavy wall thicknesses Reproduces all movements of a manual welder and completes the weld in a series of passes Especially designed for welding under difficult conditions in workshop or on site Narrow Gap Welding for furtherThe Pipe KAT is an orbital welding carriage used in the manufacture of field pipelines and power plant construction projects As a self contained welding system the Pipe KAT incorporates an oscillation head and wire feeder with a remote pendant to provide accurate and repeatable welds Welding Carriage – Flexible Track The TIP TIG Welding Carriage is a flexible compact drive oscillator and arc voltage control combination for welding in all positions Dynamic wire feeding for a controllable weld pool even with positional welding The wire feeding is superimposed in parallel using a sinusoidal movement Modular design for orbital TIG Cold Wire Hot Wire Plasma and MIG/MAG welding Perfectly adapted to tube and pipe welding of medium sized and heavy wall thicknesses Reproduces all movements of a manual welder and completes the weld in a series of passes Especially designed for welding under difficult conditions in workshop or on site